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Re: 2019 1915cc Turbo Upgrade
Posted: Mon Aug 19, 2019 4:41 am
by madmike
PM sent
Re: 2019 1915cc Turbo Upgrade
Posted: Mon Aug 19, 2019 8:23 pm
by FullFender
Recieved and Replied Mike! That header pipe is 1 3/4", the only size I had in stock. Very interested to see what it takes to spool this thing up. In other news, I finished one of the two braces to the carb and turbo. This one took a lot of grinding to get the fit right underneath the intake.
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Traced intake and ground to fit
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Tacked, checked for fitment then finish welded.
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Didnt get many pics after this but I then added some tubing from the intake mount down to the heat riser blockoff and welded it up. Turned out pretty sturdy! Ill get it all painted up later. I am still trying to figure out this photo thing so bare with me.
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Re: 2019 1915cc Turbo Upgrade
Posted: Tue Aug 20, 2019 3:50 am
by buguy
Looks good. Now all you have to do is make your "T". Your on the home stretch!
Re: 2019 1915cc Turbo Upgrade
Posted: Tue Aug 20, 2019 11:05 am
by FullFender
Yes sir! I still have to order some things online when I get some spare cash. Mainly just some silicone couplers, but I also need a cone that will reduce the intake pipe from the compressor outlet down to a normal size. In the meantime I have to decide where I want to put my wastegate!
Re: 2019 1915cc Turbo Upgrade
Posted: Tue Aug 20, 2019 12:35 pm
by buguy
Do you know how you will run the exhaust?
Re: 2019 1915cc Turbo Upgrade
Posted: Tue Aug 20, 2019 8:17 pm
by FullFender
I havent hashed that out completely. As you can in the background of the last photo I made a custom 13" standoff for the old setup lol, so it wont be hidden or anything. i still have the old 3" stainless dump that I will work with. While I am thinking about it, what size are you guys using for oil feed? Most likely I will have to test a few different sizes because of no carbon seal .
Re: 2019 1915cc Turbo Upgrade
Posted: Tue Aug 20, 2019 8:31 pm
by buguy
I kind of like the wastegate to match the exhaust. Come out near each other.
I use a -3 oil feed with a 5/8" drain.
Re: 2019 1915cc Turbo Upgrade
Posted: Sat Aug 24, 2019 11:09 am
by FullFender
Happy Saturday all! Got some exciting progress done this morning. I lost the photos for making the wastegate pipe, but it was pretty straight forward. Cut weld grind repeat
I got it roughly fitted to the pipe then with some heat and impact persuasion, got a tighter fit in some of the trouble areas.
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Next the hole was marked and drilled.
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Bypass pipe welded and then sanded, because I was off my game with the welding
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Marked the flange outline on some plate steel
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And this is where I am at now. The WG flange is tacked, all thats left is to finish weld the flange then smooth the whole pipe and prep for paint.
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While I was out there I also noticed the ebay china vband didnt fit quite right with the pipe, who woulda thought? Spent some time with the grinder and hogged it out to make space for the small lip on the dumpipe. I did lose quite a bit of surface area but some copper seal on the edge should do the trick.
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Re: 2019 1915cc Turbo Upgrade
Posted: Sat Aug 24, 2019 1:01 pm
by buguy
Looks good. I'm not much of a welder but everything seems to well anyway!
Re: 2019 1915cc Turbo Upgrade
Posted: Sat Sep 14, 2019 5:58 pm
by FullFender
i got the intake "T" basically finished today (Ill post some pics tomorrow). All thats left is the silicone couplers. Where are you guys getting yours? I have noticed that the old couplers on the end castings are fraying on the INSIDE right where the casting touches it

All I can think is it is slowly cutting it from vibration. However the old setup was fairly sturdy so im not positive that it wasnt just a poor quality coupler.
Re: 2019 1915cc Turbo Upgrade
Posted: Sat Sep 14, 2019 6:35 pm
by buguy
I think I got mine here:
http://www.siliconeintakes.com/
Pretty much the same as where I got my AN fuel stuff :
http://www.anfittingsdirect.com/
Re: 2019 1915cc Turbo Upgrade
Posted: Sun Sep 15, 2019 2:35 am
by madmike
I cheated and just got some Radiator hose

from our FLaps

Re: 2019 1915cc Turbo Upgrade
Posted: Sun Sep 15, 2019 1:46 pm
by FullFender
madmike wrote: ↑Sun Sep 15, 2019 2:35 am
I cheated and just got some Radiator hose

from our FLaps
Interesting, I thought they were not rated for fuel??
Re: 2019 1915cc Turbo Upgrade
Posted: Sun Sep 15, 2019 2:08 pm
by buguy
I used semi truck radiator Hose on my last build. It held for 10 years with no problems.
Re: 2019 1915cc Turbo Upgrade
Posted: Sun Sep 15, 2019 6:56 pm
by FullFender
buguy wrote: ↑Sun Sep 15, 2019 2:08 pm
I used semi truck radiator Hose on my last build. It held for 10 years with no problems.
good to know! I'll eat my words then
