1.9 wbx Turbo upgrade to 2.1 wbx turbo questions
Posted: Sat Oct 24, 2015 1:12 pm
Hi guy's, here's hoping for some advice please. I have turbo'ed a 1.9 wbx turbo into my bug and she ran pretty well, then a few month's later I upgraded to 2.1 into the 1.9DG casing without any other major mods and found she ran a bit worse than the 1.9 engine. So I started over and got to thinking, previously she was a stock 1.9, single 36 Dellorto, charge cooler, and ran a small Ford Ranger junkyard Turbo. I have now changed to the spec's as below but have a concern about deck height, there isn't any! Can anyone help me make this baby go like a rocket?
First, all rotating components, rods and pistons were dynamically balanced and weighed. Kept the 1.9 rod's and bolts but with 2.1 crank and pistons.
Put a similar cam as tcs20, added 1.25:1 ratio rockers, racing single springs, valve job, heads ported and polished and straight cut cam gears.
Added 2 x 40 Dellorto's and a Hybrid T3 turbo, .48 ar turbine and .50 ar compressor.
Have rising rate fuel press regulator, external oil cooler and charge cooler.
Ignition std electronic (for now) locked at 24 deg,
I have 15cc piston combustion volume per piston and 46cc in the heads for each piston total - 61cc. This with no deck height gives me a CR of 8.9:1 which is way too high for turbo use.
Pic is the previous 1.9,
Need some pointers where to lower CR, pistons or heads or both? Shave off the top of piston or mill out inside?
Don't want to shim as the rocker to valve stems (lashcaps on) geometry have been set and chromoly pushrods already cut to size.
Any info appreciated,
Hope to hear from you soon!
First, all rotating components, rods and pistons were dynamically balanced and weighed. Kept the 1.9 rod's and bolts but with 2.1 crank and pistons.
Put a similar cam as tcs20, added 1.25:1 ratio rockers, racing single springs, valve job, heads ported and polished and straight cut cam gears.
Added 2 x 40 Dellorto's and a Hybrid T3 turbo, .48 ar turbine and .50 ar compressor.
Have rising rate fuel press regulator, external oil cooler and charge cooler.
Ignition std electronic (for now) locked at 24 deg,
I have 15cc piston combustion volume per piston and 46cc in the heads for each piston total - 61cc. This with no deck height gives me a CR of 8.9:1 which is way too high for turbo use.
Pic is the previous 1.9,
Need some pointers where to lower CR, pistons or heads or both? Shave off the top of piston or mill out inside?
Don't want to shim as the rocker to valve stems (lashcaps on) geometry have been set and chromoly pushrods already cut to size.
Any info appreciated,
Hope to hear from you soon!