Stuck Woodruff key

General tips/tricks/tools that could be utilized on any platform.
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Max Welton
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Stuck Woodruff key

Post by Max Welton »

So this is annoying. I'm breaking down this old crank to get the hardware. And this key won't budge.

I've tried to knock it loose with a punch applied to the end, tapping downward on each end and grabbing it with vice-grips. No Joy.

The crank is probably still good so I've been avoiding heat for the moment.

I am thinking about drilling holes in the key until I can crush it where it is.

Thoughts?

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Devastator
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Re: Stuck Woodruff key

Post by Devastator »

Drill and tap a hole right in the middle of it, then run it out with a screw. Conversely, you could drill and tap it shallow and use the screw to pull it out.
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sideshow
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Re: Stuck Woodruff key

Post by sideshow »

I always leave that key in place when removing the gear, after all it is installed before the gear.
Yeah some may call it overkill, but you can't have too much overkill.
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Max Welton
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Re: Stuck Woodruff key

Post by Max Welton »

Yeah, I realized my mistake today driving to work. Good thing I don't do anything important for a living. :roll:

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Marc
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Re: Stuck Woodruff key

Post by Marc »

Devastator's trick will work, you may have to file the first few threads off of the screw since it'll be hard to thread the key all the way through.
If the key is too hard to drill/tap, use a small cutoff wheel on a Dremel to slice it lengthwise (of course you should try to avoid overcutting into the crank, but it's not a big deal if you nick it). Use a large pair of diagonal cutters to squeeze the key together and lever it out like you would a cotter pin.
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Max Welton
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Re: Stuck Woodruff key

Post by Max Welton »

Got it. The key was easy without the gear in the way. :lol:

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Re: Stuck Woodruff key

Post by hugging corners »

Max i destroyed my gear pulling it like that
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Max Welton
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Re: Stuck Woodruff key

Post by Max Welton »

Really? How?

It worked fine for me...

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Marc
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Re: Stuck Woodruff key

Post by Marc »

I've got a 5 gallon bucket of `em Image

I always use a puller plate, but that's more to keep from damaging the bearing. I can see how the teeth might need attention with a jeweler's file after yanking the gear off with a 2- or 3-jaw puller, but if it got "destroyed" it was probably too tight a fit to want to reuse anyway.
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