Project CFC#1, turbo, back halfed and light (new name, new car page 15)

With Turbo and Super charging you can create massive horsepower with vw motors.
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buguy
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Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by buguy »

That's actually a pretty good idea Lee. I had never even considered that.
bug66
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Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by bug66 »

I held the last pipe up with two stands and held the bend up tp the collector. Then used a protractor to see what angle I was missing.

If I where to build a lot of exhausts, I would get a vertical bandsaw, and a piecut angle kit.
---

2165cc on a Borg Warner S257 SXE, DTA S60 on E85.

Boost was created only to make people smile, and make power! 8)

10.626 @ 132mph SCC2016
10.407 @ 134mph SCC2017
10.221 @ 135mph SCC2018
bug66
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Joined: Tue Apr 01, 2014 1:26 am

Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by bug66 »

All four primaries tacked from collector to port flange :D
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---

2165cc on a Borg Warner S257 SXE, DTA S60 on E85.

Boost was created only to make people smile, and make power! 8)

10.626 @ 132mph SCC2016
10.407 @ 134mph SCC2017
10.221 @ 135mph SCC2018
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rubenski
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Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by rubenski »

Great work!
Better to be blown than to suck!
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buguy
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Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by buguy »

Dr you going to final weld it off of the engine?
bug66
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Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by bug66 »

buguy wrote: Tue May 12, 2020 3:34 pm Dr you going to final weld it off of the engine?
Yes, the collector is double slip, so I’ll weld the runners individually
---

2165cc on a Borg Warner S257 SXE, DTA S60 on E85.

Boost was created only to make people smile, and make power! 8)

10.626 @ 132mph SCC2016
10.407 @ 134mph SCC2017
10.221 @ 135mph SCC2018
bug66
Posts: 428
Joined: Tue Apr 01, 2014 1:26 am

Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by bug66 »

On the dolly :D

It slides straight out of the gearbox like this 8)
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You do not have the required permissions to view the files attached to this post.
---

2165cc on a Borg Warner S257 SXE, DTA S60 on E85.

Boost was created only to make people smile, and make power! 8)

10.626 @ 132mph SCC2016
10.407 @ 134mph SCC2017
10.221 @ 135mph SCC2018
bug66
Posts: 428
Joined: Tue Apr 01, 2014 1:26 am

Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by bug66 »

Needed some extra quarts of oil, and no money for dry sump now
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9C6F3E83-E25C-47DC-AC3B-F87CDA849CC9.jpeg
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---

2165cc on a Borg Warner S257 SXE, DTA S60 on E85.

Boost was created only to make people smile, and make power! 8)

10.626 @ 132mph SCC2016
10.407 @ 134mph SCC2017
10.221 @ 135mph SCC2018
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buguy
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Joined: Wed Jan 26, 2005 8:53 pm

Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by buguy »

That's awesome. Never even considered making my own!
bug66
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Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by bug66 »

Thanks!

Was a 3.5 quart Berg sump. Should be ~7 or 7.5 quarts now.

Will add a couple of 5/8’’ aluminium rods through it for strength, because I cut out the casted supports.
---

2165cc on a Borg Warner S257 SXE, DTA S60 on E85.

Boost was created only to make people smile, and make power! 8)

10.626 @ 132mph SCC2016
10.407 @ 134mph SCC2017
10.221 @ 135mph SCC2018
bug66
Posts: 428
Joined: Tue Apr 01, 2014 1:26 am

Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by bug66 »

Sump all welded up and clocks in at 5.9 litres or 6.25 quarts. I don't think it was 3.5 quarts to begin with :lol:


I poured water in it and let it sit for 30 min or so, not a drop spilled 8)

I'll do one extra brace to the block for a bit more piece in mind.



As for the longer pickup.. The extension I have now seems to be soldered on. I want to TIG the new extension on, but guess the solder will melt. Maybe I should just remove the exstension I have, and build a new one?
---

2165cc on a Borg Warner S257 SXE, DTA S60 on E85.

Boost was created only to make people smile, and make power! 8)

10.626 @ 132mph SCC2016
10.407 @ 134mph SCC2017
10.221 @ 135mph SCC2018
User avatar
buguy
Posts: 6209
Joined: Wed Jan 26, 2005 8:53 pm

Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by buguy »

That's a good feeling! Man I didn't notice it before, but that intake going into your plenums is huge! Is that 3"?
bug66
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Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by bug66 »

Plenums are 4’’, tubes from IC is 3’’ yes :)
---

2165cc on a Borg Warner S257 SXE, DTA S60 on E85.

Boost was created only to make people smile, and make power! 8)

10.626 @ 132mph SCC2016
10.407 @ 134mph SCC2017
10.221 @ 135mph SCC2018
User avatar
buguy
Posts: 6209
Joined: Wed Jan 26, 2005 8:53 pm

Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by buguy »

Damn! Expecting 700 hp?!
bug66
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Re: Project CFC#1, turbo, back halfed and light (new name, new car page 15)

Post by bug66 »

It's the same tube size as last setup :)

But need a new turbo for 700whp ;)
---

2165cc on a Borg Warner S257 SXE, DTA S60 on E85.

Boost was created only to make people smile, and make power! 8)

10.626 @ 132mph SCC2016
10.407 @ 134mph SCC2017
10.221 @ 135mph SCC2018
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